Sunday, August 25, 2013

Outdoor Kitchen Finale

Well, we are finally here.....the FINAL reveal of our Outdoor Kitchen Series. So, last we talked the outdoor kitchen was a few stack stone layers short of being complete. But, it was missing the cherry on top, the pizza oven.

To get the ball rolling on the pizza oven we first had to determine how large to make it, we settled on a diameter of 30". This dimension was basically pre-set by the size of the countertop slab and the estimated thickness of the brick pavers and stone facade we had in mind.

Prior to laying any bricks, Brent measured, made some marks on a piece of plywood, drew the 30"circle and then cutout the template.


We set the template in place, which was nice to have as a visual to see how large the piece would be once on the countertop. We wanted to make sure it was in scale with the space. 


Next, Brent added pavers around the template, essentially tracing the shape. 


As we began to think about the dome, Brent planned to make a mold to ensure we got an even sphere from the brick pavers. The plan was to cut flexible trim pieces to create this dome.

To do this we had to revisit high school geometry and by we I mean Brent, because math was never my favorite. Hold on to your hats, we're about to get technical:

The circumference of a circle is 2 * pi * radius. Based on a radius of 15", the circumference of the entire sphere would have been 94.25", however since we were only cutting strips to account for 1/4th of the sphere, we only needed them to be 23.6" each. 

That made my head hurt just writing it.....


Once the strips were cut, Brent attached them to a center pillar....


...and we had the skeleton of the dome.


Once the dome template was finished it was put aside and we went to work on the floor of the oven. Brick pavers were used for this area as well and we got all fancy and decided on a herringbone pattern. Of course this meant more measuring, cutting and


dust, lots and lots of dust. 




Once the floor of the oven was complete the dome template went back in and we started building up the walls, again using the brick pavers. 


The first few rows were relatively straight, so we didn't need to use the dome template; but after the third row of brick the template was necessary to ensure we captured the proper shape of the dome.  We used cedar shims to help form the curve. 


As you can see in the pictures, we are using basic brick pavers for the form of the pizza oven.  Midway through the process my PapaJack brought up the subject of fire brick.  We did some research and found two products that are commonly used in high temperature situations, fire brick and fire clay. Fire brick is a block while fire clay is a mortar set. However, neither of these products are carried by major home improvement stores (Home Depot, Lowes, Ace, etc.) but we found a local construction supply store that carried the fire clay. Because we had already purchased all the brick pavers from Home Depot we decided to proceed with the brick pavers to form the dome and planned to coat the entire inside and outside with the fire clay to ensure heat protection.  


Layer by layer the pizza dome took form. 





Once the pizza oven was completely formed, we coated the entire outside with the fire clay to ensure heat resistance. 


Next, we needed a door for the pizza oven. 
We used the template previously made up to create the opening to the pizza oven.


Added some simple gate hardware...


and wah - lah a door!


Now we were ready to add the stone. Every night Brent would add a layer all the way around the dome while finishing up the base along the way. 



Using the same brick pavers used to make the pizza oven frame we created our smokestack (chimney) cap. The pavers were cut in half to create the base of the chimney cap. When making any smokestack the height and width of the smokestack is key in ensuring proper air flow throughout the chamber. 


Once the legs were installed we topped it off with a large flat stone.


A few more layers of stack stone, some serious sweeping and cleaning and a firewood search (it's seasonal...who knew...) later and we were DONE! 

So, for those of you just joining us, this is what we started with....


And here is where we are today.....
Ta- DA!!!!


Pretty sweet transformation, huh?

Here's the view looking out from the solarium.


We installed a friendly lion head bottle opener to the side of the cabinet and added this leafy plant.


Here's a close up of the pizza oven. 


So, to answer the question I know you are all wondering....Yes, we have already had a test fire in the pizza oven and yes, it works! 


I did catch Brent sitting and staring at this outdoor kitchen for a good 15 minutes earlier today. He claimed to be "watching the fire" but I think he was admiring his work. Who could blame him? This outdoor kitchen is the bomb dot com and we plan to enjoy the heck out of it!

All photos are my own.

46 Appreciated Comments :

Anonymous said...

Oh, this is GREAT!! I just went through the 3 posts because I happened upon it when googling some images! Thanks so much for the fun tour. Y'all did a wonderful job :) Do you know what temp your pizza oven gets up to?

Courtney Foster Shearer said...

Hi Anna,
We are so happy to hear you love the outdoor kitchen, we've definitely been enjoying it! The pizza oven gets up to around 500 degrees.

Pj said...

Great job should be very proud of yourself!

Courtney Foster Shearer said...

Thank you PJ!

Anonymous said...

I would LOVE my husband to build this but he isn't a great Handyman.

Courtney Foster Shearer said...

I'm very lucky!

Anonymous said...

Hi, do you have a ball park figure of the material cost for this project.

Unknown said...

What size is the door opening?

Unknown said...

On the pizza oven

Unknown said...

On the pizza oven

Courtney Foster Shearer said...

Hi Logan, the door opening is 16"wide x 14" high HOWEVER if we were to do it again we would only go 10" high to trap the heat better.

Anonymous said...

you did the math for the 1/2 dome but do you remember the height of the done on the inside by chance??

Unknown said...

Very nice post.I like it.
شركة كشف تسربات المياه بالدمام
شركة كشف تسربات بالدمام
شركة كشف تسربات المياه بالخبر
شركة كشف تسربات المياه بالجبيل
شركة كشف تسربات المياه بالاحساء
شركة كشف تسربات المياه بالقطيف
شركة كشف تسربات بالرياض
شركة كشف تسربات المياه بالرياض
كشف تسربات المياه

Cory Anderson said...

Such a nice blog and i appreciate your all efforts about your thoughts. it's really good work. well done.
roma ovenv

Unknown said...

Awesome work you did. Love the structure. This outdoor kitchen DIY project inspired me a lot.

Tutors in USA said...

I really be grateful for your blog, you have completed the great job. Thanks for the bunch of excellent resourceful site.
outdoor kitchen Wellington

Sofiya said...



I have to agree with the above comment... you write very informative posts. Your blog has everything I like:
discovery of something new accurate and research-based information, and thorough and careful explanations.
Hibachi Charcoal Burner

rukn eltatwer said...

Air conditioning cleaning company in Al-Ahsa makes you receive the summer and air-conditioner with high efficiency and excellent, as it is known that air-conditioners in the summer and in the Kingdom of Saudi Arabia in particular cannot be dispensed with due to the high temperatures, so our company provides the best level of air-conditioning cleaning service so that it works with good efficiency, The company also provides maintenance services and provision of damaged spare parts with original and branded ones. The company also provides all its services through a team of technicians and specialists who have long experience in this field, in addition to the company's competitive and distinguished prices, with u Katana will find all of the services that belong to the highest quality Macaivk and the required level and the lowest prices on the market, ask our services now
شركة تنظيف مكيفات بالاحساء تجعلك تستقبل شهر الصيف ومكيفك بكفاءة عالية وممتازة، فكما هو معروف أن المكيفات في فصل الصيف وفي المملكة العربية السعودي بصفة خاصة لا يمكن الاستغناء عنها بسبب ارتفاع درجات الحرارة، لذلك تقدم شركتنا أفضل مستوى من خدمة تنظيف المكيفات حتى تعمل بكفاءة جيدة، كما تقوم الشركة أيضًا بتقديم خدمات الصيانة وتوفير قطع الغيار التالفة بأخرى أصلية ومن ذات العلامة التجارية، كما تقوم الشركة بتقديم كل خدماتها عن طريق فريق من الفنيين والمتخصصين الذين لديهم خبرة طويلة في هذا المجال، هذا فضلاً عن أسعار الشركة المتميزة والتنافسية، فمع شركتنا سوف تجد كل الخدمات التي تخُص مكيفك بأعلى جودة وبالمستوى المطلوب وأقل الأسعار الموجودة في السوق، اطلب خدماتنا الآن ولا تتردد فشركتنا هي ساعدك الأيمن للحصول على مكيف نظيفًا وبكفاءة ممتازة.
المصدر:-
https://www.rukn-altatawer.com/
شركة تنظيف مكيفات بالاحساء
شركة غسيل مكيفات بالاحساء
تنظيف مكيفات بالاحساء
شركة تعقيم بالاحساء
شركة تنظيف بالرياض

Shannon said...

Love this post! My question for you is, when using the pizza oven, do the surrounding countertops of your outdoor kitchen get hot? Does the heat pretty much stay inside the dome? Thanks!!

Lee said...

Get Your Daily Dose Of Milk Delivered At Your Doorsteps From These Online Stores. Checkout the best online milk delivery in delhi.

shaban osama said...

شركة تنظيف مجالس بالبكرية

Milk in Greater Kailash said...

Gir AmritPhal is one of the best organic and tasty cow milk in Greater Kailash Delhi. 100% Pure Milk direct delivered to your doorstep in Delhi. Call @9779007900.

soze said...

بغض النظر عن نوع السيارة التي تقودها ، ستحصل على بعض النصائح لاستخدامها أثناء القيادة في الشتاء البارد. يمكنك أيضًا العثور على هذه التوصيات والنصائح في دليل السيارات الخاص بك. احتفظ بهذا الدليل في سيارتك وإذا كان لديك وقت فراغ ، فاقرأه بعناية. كن على دراية بأشياء مثل الصيانة واستهلاك الوقود وكيفية الحفاظ على تناسق سيارتك حتى في أبرد درجات الحرارة. كلما فهمت صيانة السيارات الشتوية ، كلما كنت أفضل عندما تقود سيارتك في الشتاء.

صيانة مرسيدس

صيانة بورش

صيانة اودي

صيانة رنج روفر

صيانة بي ام دبليو

lisal said...

The principle effectiveness of a residential look that can assist you always keep, ready yourself as well as cause portions diet regime as well as in order to perform like undertakings as with dishwashing.best toilet bowl cleaner consumer reports

Suzane said...

The guideline viability of a private look that can help you generally keep, prepared yourself just as cause segments diet system just as to perform like endeavors similarly as with dishwashing.large garbage bins with wheels

VISIT US said...

Hi there friends, pleasant post and fastidious urging commented here, I am actually enjoying by these.

야한소설
대딸방
스포츠마사지
출장마사지
바카라사이트

sportstotozone.com said...

This is one of the best website I have seen in a long time thank you so much.
스포츠토토

Majortotosite Pro said...

You were great and everyone received so much from your experience and knowledge
Absolutely amazing, thank you for sharing your knowledge with me. 토토사이트

Racesite Pro said...

I am glad to read this post, it’s an impressive piece. I am always searching for quality posts and articles and this is what I found here, I hope you will be adding more in future.
온라인경마
경마사이트

CasinoMecca said...

CasinoMecca

Anonymous said...

SMM PANEL
SMM PANEL
İS İLANLARİ
instagram takipçi satın al
hirdavatciburada.com
beyazesyateknikservisi.com.tr
servis
TİKTOK JETON HİLE

وود أند ديزاين said...

تعد شركة وود أند ديزاين هي الافضل بين شركات الاثاث مكتبي في القاهره حيث تقدم لكم عملائنا الافاضل اجود انواع الاثاث المكتبي من خلال امتلاكنا لافضل مصانع اثاث مكتبي مودرن في مصر عام 2022
يبحث العديد من العملاء عن أفضل شركات الأثاث المكتبي في مصر، وهي شركات متخصصة في مختلف أنواع الأثاث، وخاصة كراسي المكاتب، لأنها تأتي بأشكال متنوعة ومربكة للغاية. شركتنا هي أفضل شركة أثاث مكتبي في مصر كراسي مكتب ذات جودة وتصميمات عالية للغاية مصنوعة من الخشب والجلد والأقمشة والإكسسوارات عالية الجودة، وهي متطورة للغاية ولن تتعرض للتلف أو الصدأ. لدينا أيضًا مجموعة كبيرة من الأثاث وكراسي المكاتب، بحيث يمكن للعملاء الاختيار من بين مجموعة متنوعة من الأشكال والأحجام والألوان.


numara onay said...

Congratulations on your article, it was very helpful and successful. 4887fee30b32fc36260e0f8afc626c85
website kurma
website kurma
sms onay

define dedektörü said...

Thank you for your explanation, very good content. 8b7fcc99f0acb66b5b38b5629fa85181
altın dedektörü

conduit de cheminée said...

Dans notre boutique en ligne, vous trouverez des tuyaux de cheminée et des produits pour le conduit de cheminée

Nous sommes spécialisés dans les systèmes de cheminée et avons l'expérience de la vente en ligne de conduits de cheminée double paroi inox, de systèmes de conduits pour le tubage des cheminées. Nos cheminées de qualité irréprochable doivent répondre à un cahier des charges très strict. Vous pouvez donc être sûr que vous recevrez un produit de première qualité et un excellent rapport qualité-prix. Nous avons plus de 10 ans d'expérience.

Vous pouvez trouver des conduit de cheminée double paroi inox, des conduit de cheminée simple paroi inox, des conduit de cheminée isolés et bien plus encore dans notre magasin.

evden iş imkanı said...

Thanks for your article. 4004b22229cc7ecdf9b1beab6fe7c041
evde iş imkanı

hacklink said...

Good content. You write beautiful things.
hacklink
korsan taksi
sportsbet
sportsbet
mrbahis
taksi
mrbahis
vbet
vbet

kralbet said...

Success Write content success. Thanks.
betturkey
betmatik
canlı poker siteleri
betpark
deneme bonusu
kıbrıs bahis siteleri
canlı slot siteleri

sportsbet giriş said...

This post is on your page i will follow your new content.
mrbahis
casino siteleri
betgaranti.online
sportsbet
sportsbetgiris.net
mrbahis giriş
sportsbet
casino siteleri
mrbahis.co

dsc said...

betmatik
kralbet
betpark
tipobet
slot siteleri
kibris bahis siteleri
poker siteleri
bonus veren siteler
mobil ödeme bahis
O5JİBQ

vdassad said...

betmatik
kralbet
betpark
tipobet
slot siteleri
kibris bahis siteleri
poker siteleri
bonus veren siteler
mobil ödeme bahis
5J8

rizeza said...

kralbet
betpark
tipobet
slot siteleri
kibris bahis siteleri
poker siteleri
bonus veren siteler
mobil ödeme bahis
betmatik
DAOC

cemal said...

diyarbakır
kastamonu
hakkari
kütahya
muş

L405JZ

utku said...

urfa
antakya
ısparta
aydın
diyarbakır

QB8JO

Anonymous said...

شركة عزل اسطح بالدمام
عوازل اسطح بالدمام

castoravon said...

The outdoor kitchen finale article is like a breath of fresh air, with a whiff of BBQ smoke! Your journey from original concept to magnificent final outcome is more than simply a DIY guide; it's a story that captivated me from beginning to end. One of my friends recommended this firm, and they perform excellent work. You may also check Best Outdoor Kitchens Company Dallas

Post a Comment