Wednesday, October 12, 2016

DIY Pizza Oven - Part 1


Well, our outdoor patio project is dragging rolling along.

Let me start by saying I realize we have been talking about this project for a long, long time, but guys WE HAVE A PIZZA OVEN!!!!!!!! And a gigantic pizza oven at that. Let's dig into the process...

To get things started we drew out a 54" diameter right on the concrete countertop with a pencil to be sure the scale felt right. Then, we started lining our pencil marks with bricks. 


We stacked a few levels up and then created the forms for the entry. We wanted the arch of the entry to mimic the arch of the fireplace below.


Once our entry form was in place we began setting the bricks around it. 


We continued adding layers and layers of brick to create the walls of the oven. As we got higher we had to use shims to create the pitch. 


The steeper the pitch the slower the process, because we could only do so many layers before we had to pause and let the mortar dry.


Eventually the pitch got so steep that we had to reinforce the arch with flexible trim. 


After that we continued adding brick until the entire dome was filled in. Once all of the brick was installed we filled all of the holes with mortar so the smoke would be forced to exit through the chimney. 

With all of the mortar dry we began sanding down the exterior as well as the interior of the pizza oven. This meant smoothing down all of the mortar drips and uneven spots. At one point Brent was more than half way in the oven working on the inside and Croix was REALLY loving the sight! Ha! We often talk about how much things have changed now that Croix has joined our crew. While we may move slower than we used to, it's a lot of fun having this little guy buzzing around our projects with us. He's distracting and needy, but he's cute! :)


We are still in the sanding phase and then we have to figure out what material to use on the outside facade. We have considered brick. tile and stucco but we are still undecided. The good news? Once we get a chimney on there the pizza oven will be usable even if the facade is still TBD for a few more weeks. My stomach is growling just thinking about it!!

All photos are my own. 

4 Appreciated Comments :

Lury said...

I so want to build an oven like yours, are these fire brick for an oven and where did you purchase them? Also what type of mortar did you use please post all the information on the build. I would be grateful for any if you can share. And by the way great job love seeing your projects.
Lury

Courtney Foster Shearer said...

Hi Lury, thank you so much for reading! We will be listing all of the specifics regarding our materials in our next pizza oven update. Stay tuned!

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